Saint-Gobain Performance Ceramics & Refractories is proud to highlight the successful collaboration with Urbaser Environnement on their incineration facility in the south of France. For this project, Urbaser Environnement entrusted us with the energy recovery system of their incinerator, choosing our T-Clip® Pro ceramic tiles to renovate a surface of 150 m². This tailored solution was designed to improve thermal conductivity performance while ensuring long-term durability, even under highly demanding operating conditions.
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Use Case: Reducing Maintenance Shutdowns in Waste-to-Energy Plants
How Urbaser Improved Incinerator Reliability with T-Clip® Pro
A Proven Solution Delivering Long-Term Reliability
Following a complete refractory replacement, the incinerator was successfully restarted in February 2022. After three and a half years of operation, only 2 m² of the 150 m² sidewall installation required replacement, clearly demonstrating the robustness and reliability of the solution.
High Performance Under Demanding Operating Conditions
The installation has demonstrated strong performance and reliability. Each year, it processes a significant volume of mixed waste, primarily household materials supplemented with higher-calorific content streams. The system operates under demanding conditions, yet it has consistently shown stability and durability. This is largely due to the combination of high-quality materials and an advanced design, which together ensure efficient waste treatment and long-term operational resilience.
Cutting Maintenance Requirements and Increasing Uptime
One of the most significant operational improvements is the reduced need for shutdowns. Previously, the plant required maintenance stops every six months, but today it only shuts down once per year. Moreover, no additional safety measures are required, sandblasting has been eliminated, and maintenance inspections have been streamlined, limited primarily to identifying joints that need rework. For the first time, only the vault nose requires refurbishment, as observed during routine inspection.
Tangible Results for Plant Operators
While this may not qualify as a world record, it is certainly a remarkable achievement for both Urbaser Environnement and Saint-Gobain Performance Ceramics & Refractories and an undeniable source of satisfaction for the plant’s maintenance team. This project underscores the efficiency, durability, and reliability of T-Clip® Pro ceramic tiles in real-world, high-intensity applications.
