SpyroCor® und NOxBuster® Strahlrohreinsatz

SpyroCor® Einsätze können leicht in bestehende Strahlrohre nachgerüstet werden, was die Effizienz verbessert und die Wärmemenge erhöht, die das Strahlrohr in die Ofenkammer zurückstrahlt. Die Verwendung dieser Einsätze kann zu Energieeinsparungen von bis zu 15% und Durchsatzverbesserungen von bis zu 6% führen. SpyroCor® Einsätze sind kompatibel mit einseitig geschlossenen U-Typ, W-Typ, und Tri-Type-Strahlrohre.

  • Up to 15% Fuel Savings

    Reduce natural gas consumption through improved heat transfer efficiency.

  • Up to 10% Productivity Gain

    Increase furnace performance and throughput.

  • Lower CO₂ Emissions

    Support sustainability objectives while reducing operating costs.

Merkmale und Vorteile von Strahlrohreinsätzen

Vorteile

  • Aus hochfestem Siliziumcarbid
  • Betriebstemperaturen bis 1,380 °C
  • Langlebige hohe Strahlungsleistung
  • Fortschrittliche Siliziumcarbid-Mikrostrukturen sorgen für hohe Wärmeleitfähigkeit und Stoßfestigkeit
  • Patentiertes Twist-Fin-Design absorbiert Wärmeenergie und strahlt Wärme zurück in den Ofen 2-6% Verbesserung des Durchsatzes 5-15% Energie- und Kohlendioxidreduzierung

Vorteile

  • Dünnwandiges Siliziumkarbid für höchste Wärmeübertragungsraten und Wärmeleistung
  • Neuartiges Design kombiniert Rezirkulation und gestufte Verbrennung für optimales
  • NOx-Reduktion mit HeatCor™

Radiant tube inserts can be installed in various radiant tube configurations, enabling straightforward integration into many industrial furnace designs.

Available configurations include:

This flexibility makes SpyroCor® and NOxBuster® suitable for a broad range of furnace upgrade projects.

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Industrial Applications

SpyroCor® and NOxBuster® are widely used in thermal processing industries where energy efficiency, productivity and emissions reduction are critical.

Steel Heat Treatment :
Improve furnace efficiency and reduce operating costs in continuous and batch heat treatment processes, while maintaining product quality and reducing operating costs.

Aluminum Annealing :
Achieve more efficient heating, improved thermal uniformity and reduced internal stress during the annealing process.

Copper Annealing :
Reduce energy use while maintaining process performance.

Enameling Furnaces :
Enhance heat transfer efficiency and furnace productivity.

Galvanizing :
Optimize radiant tube performance while reducing fuel consumption.

See SpyroCor® in Action

Uncover More About The Products We Make For Non-Ferrous Metallurgy Procedures

REFRACTORIES FOR ALUMINUM PROCESSING

Related document

FAQ

What sort of materials are used to create radiant tube inserts?

Silicon carbide tends to be used in radiant tube inserts, because of its extensive thermal stability and ability to withstand oxidation, however there are other materials that can be used as well. These include aluminum, steel, ceramics, and alloys.
Are there any temperature limits for radiant tube inserts?

The temperature limits of radiant tube inserts depend on the materials they are made out of. For instance, a radiant tube insert made out of silicon carbide could be used in temperatures that meet 1,250°c. But a radiant tube insert formed from cast steel is different and can only resist temperatures reaching 1,100°c. SpyroCor® radiant tube inserts can be utilized till temperatures hit 1,380°c.
Are there any environmental benefits to using radiant tube inserts from Saint-Gobain Refractories?

The SpyroCor® radiant tube insert has a patented twist fin design. Its design helps it to take in heat and move it back to the furnace. By utilizing this design, the amount of carbon generated and energy used can be lowered by around 5-15%. Moreover, the NOxBuster® radiant tube insert can be used to lower NOx emissions by 50% at most. 
Why Improve furnace thermal efficiency?

Rising energy costs and increasing pressure to reduce carbon emissions are driving industrial manufacturers to optimize furnace operations.
Even small efficiency improvements can generate substantial annual savings across heat treatment, galvanizing and annealing operations.
SpyroCor® provides a practical solution to improve furnace performance without major capital investment.
How to Install SpyroCor® Inserts?

SpyroCor® and NOxBuster® are designed for straightforward installation in both new and existing furnace systems. The inserts can be integrated into compatiblefurnace configuration with minimal modifications and limited downtime.

To see the installation process in action, watch our step-by-step installation video:
How do radiant tube inserts support sustainability goals?

By improving heat transfer efficiency and reducing natural gas consumption, radiant tube inserts lower dependence on fossil fuels, decrease greenhouse gas emissions and help manufacturers reduce their overall carbon footprint.