Os insertos cerâmicos SpyroCor® podem ser facilmente instalados nos tubos radiantes existentes, melhorando a eficiência e reforçando a quantidade de calor que o tubo radiante está irrradiando para a câmara do forno. A implementação destes insertos pode levar a uma economia de energia de até 15% e melhorias de rendimento de até 6%. Insertos SpyroCor® são compatíveis com tubos radiantes retos, tipo U, tipo W e tri-tipo
Inserção de tubo radiante SpyroCor® e NOxBuster®
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Up to 15% Fuel Savings
Reduce natural gas consumption through improved heat transfer efficiency.
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Up to 10% Productivity Gain
Increase furnace performance and throughput.
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Lower CO₂ Emissions
Support sustainability objectives while reducing operating costs.
Características e benefícios dos insertos de tubo radiante
Benefícios
- Feito de carbeto de silício robusto
- Temperaturas operacionais de até 1,380 ° C
- Longa vida útil Alta produção radiante
- Microestruturas avançadas de carbeto de silício proporcionam alta condutividade térmica e resistência a choques térmicos
- O design de aleta torcida patenteado absorve a energia do calor e irradia o calor de volta para o forno 2-6% de melhoria de rendimento 5-15% de energia e redução de carbono
Benefícios
- Carbeto de silício de parede fina para as mais altas taxas de transferência de calor e desempenho térmico
- Design inovador combina recirculação e combustão por estágios para uma ótima
- Redução de NOx usando HeatCor ™
Radiant tube inserts can be installed in various radiant tube configurations, enabling straightforward integration into many industrial furnace designs.
Available configurations include:
- U-Type radiant tubes
- W-Type radiant tubes
- Straight radiant tubes
- Tri-Type radiant tubes
This flexibility makes SpyroCor® and NOxBuster® suitable for a broad range of furnace upgrade projects.
Industrial Applications
SpyroCor® and NOxBuster® are widely used in thermal processing industries where energy efficiency, productivity and emissions reduction are critical.
Steel Heat Treatment :
Improve furnace efficiency and reduce operating costs in continuous and batch heat treatment processes, while maintaining product quality and reducing operating costs.
Aluminum Annealing :
Achieve more efficient heating, improved thermal uniformity and reduced internal stress during the annealing process.
Copper Annealing :
Reduce energy use while maintaining process performance.
Enameling Furnaces :
Enhance heat transfer efficiency and furnace productivity.
Galvanizing :
Optimize radiant tube performance while reducing fuel consumption.
See SpyroCor® in Action
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Perguntas frequentes
What sort of materials are used to create radiant tube inserts?
Silicon carbide tends to be used in radiant tube inserts, because of its extensive thermal stability and ability to withstand oxidation, however there are other materials that can be used as well. These include aluminum, steel, ceramics, and alloys.
Are there any temperature limits for radiant tube inserts?
The temperature limits of radiant tube inserts depend on the materials they are made out of. For instance, a radiant tube insert made out of silicon carbide could be used in temperatures that meet 1,250°c. But a radiant tube insert formed from cast steel is different and can only resist temperatures reaching 1,100°c. SpyroCor® radiant tube inserts can be utilized till temperatures hit 1,380°c.
Are there any environmental benefits to using radiant tube inserts from Saint-Gobain Refractories?
The SpyroCor® radiant tube insert has a patented twist fin design. Its design helps it to take in heat and move it back to the furnace. By utilizing this design, the amount of carbon generated and energy used can be lowered by around 5-15%. Moreover, the NOxBuster® radiant tube insert can be used to lower NOx emissions by 50% at most.
Why Improve furnace thermal efficiency?
Rising energy costs and increasing pressure to reduce carbon emissions are driving industrial manufacturers to optimize furnace operations.
Even small efficiency improvements can generate substantial annual savings across heat treatment, galvanizing and annealing operations.
SpyroCor® provides a practical solution to improve furnace performance without major capital investment.
How to Install SpyroCor® Inserts?
SpyroCor® and NOxBuster® are designed for straightforward installation in both new and existing furnace systems. The inserts can be integrated into compatiblefurnace configuration with minimal modifications and limited downtime.
To see the installation process in action, watch our step-by-step installation video:
How do radiant tube inserts support sustainability goals?
By improving heat transfer efficiency and reducing natural gas consumption, radiant tube inserts lower dependence on fossil fuels, decrease greenhouse gas emissions and help manufacturers reduce their overall carbon footprint.