Wear Resistance

Saint-Gobain’s Wear Resistance strength is in custom engineering shapes in their pre-fired state. Our objective is to improve the performance, efficiency, and equipment life of our customer’s material-handling equipment. We provide cost effective solutions for solving wear and corrosion problems encountered in heavy industry during routine plant operation on a daily basis. Extending the life of your material handling equipment and keeping your systems at maximum operational levels is a top priority.

Wear Resistant Technologies (Brochure)

Key Datasheets

Solution by Equipment Type

Discover our solutions for wear resistance equipment

Wear Resistance Equipment, Crushing, Pulverization and Griding | Saint-Gobain

Crushing, Pulverization & Grinding

Reducing the particle size of hard materials is expensive & tough on operations. Our solutions have been assisting customers in extending the life of dynamic and static equipment with one of our many ceramic material solutions. With over 50 years of continual practical ceramic application experience with abrasive materials, Saint-Gobain's products are best suit your application, not limiting to the list below.

Equipment Examples:

Micronizer
Jet Mills
Vertical Shaft Impactors
Bead Mills

Attritors
Ball Mills
Roller Mills

Ceramic solutions
		Sliding Abrasion Resistance	Erosion Resistance	Impact Resistance	Corrosion Resistance
Cryston™ (Nitride Bonded SiC)	Datasheet	Good	Good	Good	Good
Durafrax (Alpha Alumina oxide)	Datasheet	Better	Better	Good	Good
Durastrike™ ZTA (Zirconia Toughened Alumina)	Flyer	Best	Best	Best	Good
Norfrax / Silit SK (Silicon infiltrated Silicon Carbide / SiSiC)	Datasheet	Better	Better	Good	Better

Separation

Are you classifying and separating abrasive materials?

Do you require a supplier who has a high level of application experience and material science knowledge?

We work with your experienced personnel to co-develop ceramic lining solutions to solve virtually any equipment reliability issues caused by wear. These systems are usually dynamic, so special consideration in applying one of our many ceramic materials is essential to your success.

Equipment Examples:

Hydro and Air Cyclones
Classifiers
Screening
Centrifuge
Dust Collection

Ceramic solutions

			Sliding Abrasion Resistance	Impact Resistance	Corrosion Resistance
Norfrax / Silit SK (Silicon infiltrated Silicon Carbide / SiSiC)	Datasheet		Better	Good	Better
Cryston™ (Nitride Bonded SiC)	Datasheet	Good	Good	Good	Good
Durafrax (Alpha Alumina oxide)	Datasheet	Better	Better	Good	Good
Hexoloy® (Sintered Alpha SiC)	Datasheet	Best	Best	Good	Best

Piping Components

Whether it is a complex elbow, lateral, tee or reducer made out of carbon steel, hardened pipe, weld-overlay, nickel alloys, HDPE or rubber, we have designed a lining system to address wear and corrosion problems affecting plant reliability and safety. Cryston, Durafrax, Norfrax, and Hexoloy® are just a few of the more typical successful materials utilized in these demanding piping applications in an industry such as yours to resolve constant patching of elbows, leaks leading to safety concerns, downtime, etc.

Ceramic Solutions
		Sliding Abrasion Resistance	Erosion Resistance	Corrosion Resistance
Cryston™ (Nitride Bonded SiC)	Datasheet	Good	Good	Good
Durafrax (Alpha Alumina oxide)	Datasheet	Better	Best	Good
Norfrax / Silit SK (Silicon infiltrated Silicon Carbide / SiSiC)	Datasheet	Better	Better	Better
Hexoloy® (Sintered Alpha SiC)	Datasheet	Best	Best	Best

Belt Conveyor Components

The conveyance and transfer of materials is a challenging and demanding process due to abrasion/impact from the abrasive materials and/or the volume of material that are transferred onto conveyor belts. Ceramic materials with high wear and impact resistance are preferred over traditional materials like AR steels, weld overlay, plastics, (ceramics imbedded in) urethanes and rubber to reduce overall down time due to maintenance and frequent change overs.

Typical issues that Saint-Gobain ceramic products solve would be: the loading skirts leaking, reduction of spills in walkways that create safety hazard, and the reduction of repair work in head & tail chutes caused by holes. We work closely with customers’ process and operation teams to co-develop solutions, to solve such frequently witnessed issues in the following equipment examples listed below.

Equipment Examples:

Head chute
Loading skirt
Transfer point
Dribble chute
Bins
Chutes
Diverters

Flop gates
Pulley lagging
Skirt boards
Transfer chutes
Hoppers
Silo cone bottoms
Spouting

Ceramic solutions
		Density cm³	Abrasion Resistance C704	Sliding Abrasion Resistance	Impact Resistance
Durafrax (Alpha Alumina oxide)	Datasheet	3.52	1.0	Better	Good
Corguard (Alumina Zirconia Silica)	Datasheet	3.49	1.65	Good	Best
Durastrike™ ZTA (Zirconia Toughened Alumina)	Flyer	1.20	0.8	Best	Best

Slurry Pump Components

Harsh Abrasive Slurry Environments are very demanding on internal pump components. Loss of head pressure, cavitation issues, are a few examples that cause a high volume of traditional wear part replacements. This makes the process expensive and creates a bottle neck in continuous production.

Our vast material and application expertise allows us to offer a wide range of products manufactured to complex engineered shapes and lining systems that can be adapted to your processes using these components listed below.

Impeller
Pump suction face liner (Throatbush)
Volute
Casing

Ceramic solutions
		Sliding Abrasion Resistance	Erosion Resistance	Impact Resistance	Corrosion Resistance
Norfrax / Silit SK (Silicon infiltrated Silicon Carbide / SiSiC)	Datasheet	Better	Better	Good	Better
Durafrax (Alpha Alumina oxide)	Datasheet	Better	Better	Good	Good
Cryston Refrax (Nitride Bonded SiC)	Datasheet	Good	Good	Good	Good
Hexoloy® (Sintered Alpha SiC)	Datasheet	Best	Best	Good	Best

Wear Resistance Equipment, valves, spray nozzles and rotary valves/airlocks | Saint-Gobain

Distinctive Components

Various types of valves, spray nozzles and rotary valves/airlocks pose challenges to users when they lose their clearances which reduce their performance. Our application engineering experts work closely with every customer to identify the concerns and evaluate a range of ceramic materials to provide the best solution. Hexoloy®; Durastrike™ PSZ and Y-TZP and Durafrax are just a few of the materials used in these applications.

Ceramic solutions
		Sliding Abrasion Resistance	Erosion Resistance	Impact Resistance	Corrosion Resistance
Durastrike™ (ZTA, YTZP, PSZ)	Flyer	Best	Best	Best	Good
Hexoloy® (Sintered Alpha SiC)	Datasheet	Good	Best	Good	Best
Cryston™ (Nitride Bonded SiC)	Datasheet	Good	Good	Good	Good

Our Products

Discover our wear resistance products

Oxide Ceramics

Looking for an ultra-fine-grain, sintered high grade pressed alumina for various types of abrasion? Durafrax® is an ultra-fine sintered alpha-alumina oxide (Al₂O₃):

Versatile material suitable for a range of applications
Most cost effective wear resistant material
FDA approved for grain & food processing

Silicon Carbide Ceramics

The High performance dense Nitride Bonded Silicon Carbide ceramic refractory is perfect for complex shapes capabilities.

CRYSTON® (MAX. 1.590°C) & CAST REFRAX® (MAX. 1.450°C) - CAST

Good wear-resistant cast material
Large & complex shape capabilities
Good thermal shock resistance

CRYSTON® TW - CAST

Improved wear & thermal shock resistance over a standard NBSiC
Thin wall components

REFRAX® 20 - PRESSED

Good wear-resistant pressed material
Improved oxidation & thermal shock resistance due to higher porosity
Capable of tighter tolerances

Reaction bonded silicon carbide (RBSiC / SiSiC) are Premium Cast Silicon Carbide material. It provides excellent wear resistance and is engineered to resist oxidation and thermal shock.

NORFRAX® RB (MAX. 1.350°C) & SILIT® SKD (MAX. 1.380°C)

Better wear resistant cast material
Good chemical resistance to molten salts (Na+), Chlorine, Sulphur & Nitrogen Oxides
Large & complex shape capabilities

HAMMERFRAX®

A patented product, it is an ultra-premium Silicon Carbide material engineered to resist abrasion and mechanical shock.

Best wear-resistance over other standard SiSiCs
Large & complex shapes with exceptional dimensional accuracy

Hexoloy® is our Premium sintered Alpha Silicon Carbide pressed or extruded to customizable complex shapes providing maximum performance?

HEXOLOY®

Superior resistance to wear, corrosion and oxidation
Extreme hardness and mechanical resistance
Excellent resistance to thermal shock
Customized complex & intricate shapes
Maximum use temperature 1.900°C

Wear Resistance Technology, Zirconia Products | Saint-Gobain

Zirconia Ceramics

The ZAC / CORGUARD® ALUMINA ZIRCONIA SILICA (AZS) fused cast product with its interlocking crystalline structure, provides resistance to heavy impact, sliding abrasive wear and thermal shock.

Highest impact resistant material with exceptional abrasion resistance, edge & fracture toughness
Interlocking grains & impervious structure provide high corrosion resistance to acid and acid bases
Largest shape capability in our portfolio

Monolithics

CARBOFRAX® 50 & ALFRAX® 50 are Silicon Carbide & Alumina based trowelable, wearing compounds used to provide abrasion resistance in low and high temperature applications where traditional refractory bricks are either not feasible or cost-effective.

Easy preparation and installation
No curing spray needed after installation
24 h ambient temperature cure
Designed to withstand thermal shock
Higher temperature resistant products available

Accessories

WEARPAK® Adhesives, Mortar & Wearing compounds are offered in various viscosity/grades to suit every application need.

WEARFIX® ZAC ceramic is a based wearing compound used to improve joint wear or as a filling material for improved performance.

DIAMOND SAW BLADES are designed for easy on site jobs, offered in 8“, 10“, 14“ and 20“ dia.

DIAMOND FLAP DISCS are diamond impregnated discs for fast removal, chamfering edges or smoothing surfaces wet or dry.

Industries We Serve

Solutions customized based on your need

wear resistance, Industry, mining | Saint-Gobain

Mining & Mineral Processing

wear resistance Solution, mining | Saint-Gobain

Mining & Mineral Processing

High performing ceramic materials and solutions are required in almost every aspect of the mining & processing of abrasive materials.

Iron Making

Durafrax pioneered the ceramic movement in this industry; which now utilizes various Innovative Time Proven ceramic material solutions in Blast Furnace Stockhouse, Gas Cleaning & Charging; coke making, Sinter Plants and Pellet plants.

Chemical Processing

Demanding elements require high performance ceramic materials to combat various combination of corrosion, abrasion and Erosion.

Coal Fired Power

Saint- Gobain are Pioneers in this industry with our ceramic materials in all aspects coal and ash handling.

Grain

Time proven & FDA approved cost effective ceramic Wear Solutions.

Cement

Proven ceramic solutions in the crushing, pulverization and separation of cement, clinker and slag.

Recycling

Recycling materials is demanding on a variety of equipment which we have provided ceramic solutions for.

wear resistance, Industry, asphalt | Saint-Gobain

Asphalt/Aggregates

wear resistance Solution, asphalt | Saint-Gobain

Asphalt/Aggregates

Ceramic materials have been proven to lower the cost/ton in many aggregate and Hot Mix Asphalt facilities. From Quarry to Silo, we have you covered.

Environment

Scrubbers, gas cleaning and dust collection linings are just a few examples of our widely accepted ceramic solutions. In addition, Saint-Gobain is the leader in environmental policies within our own operations.