Grinding machines are subject to severe wearing forces every operational run. Crushing and pulverizing components designed to reduce the particle size of hard materials will gradually succumb to wear, requiring regular maintenance to ensure optimal performance. Yet most grinding, crushing, and pulverizing components will need replacing due to irreversible wear. The latest wear-resistant technology can significantly reduce repair and maintenance costs providing long-lasting solutions at a cost-effective upfront investment.
Saint-Gobain Performance Refractories & Ceramics offers a suite of wear-resistant solutions for grinding, crushing, and pulverizing applications. Our solutions offer the highest wear resistance on the market, increasing system uptime by extending the maintenance-free service lives of critical components. This helps create more sustainable grinding processes in industrial applications.
Our products, available in high-performance refractories materials from a variety of silicon carbides (SiC), include:
Explore our various ceramic solutions and key products below.
| Alpha Al2O3 | Zirconia Toughned Alumina | |
| Durafrax® | Durastrike® ZTA | |
| Sliding Abrasion | +++ | ++++ |
| Erosion | +++ | ++++ |
| Impact | + | +++ |
| Corrosion Resistance | ++ | ++ |
| Thermal Shock | + | ++ |
| Thermal Insulation | + | + |
| Electrical Insulation | ++++ | +++ |
| Nitride Bonded SiC | Reaction Bonded SiC | Sintered Alpha SiC | ||||||||
| Cryston® | Cryston® TW | Cast Refrax® 20 | Refrax® 20 | Norfrax® RB | Silit® SKD | HAMMERfrax® | Hexoloy® | |||
| Sliding Abrasion | + | ++ | + | + | +++ | +++ | ++++ | ++++ | ||
| Erosion | + | + | + | + | ++ | ++ | +++ | ++++ | ||
| Impact | ++ | + | + | + | + | + | ++ | + | ||
| Corrosion Resistance | ++ | ++ | ++ | ++ | +++ | +++ | ++ | ++++ | ||
| Thermal Shock | + | ++ | ++ | ++ | ++ | ++ | ++ | ++ | ||
| Thermal Insulation | ++ | ++ | ++ | +++ | + | + | + | + | ||
| Electrical Insulation | NA | NA | NA | NA | NA | NA | NA | NA | ||
| Fused Cast AZS | Zirconia Toughned Alumina | |
| ZAC - Corguard® | Durastrike® ZTA | |
| Sliding Abrasion | ++ | ++++ |
| Erosion | ++ | ++++ |
| Impact | +++ | +++ |
| Corrosion Resistance | ++ | ++ |
| Thermal Shock | ++ | ++ |
| Thermal Insulation | ++ | + |
| Electrical Insulation | ++ | +++ |
| Silicon Carbide | Aluminium Oxide | |
| Wearfrax® RS58 | Wearfrax® RA57 | |
| Sliding Abrasion | + | + |
| Erosion | + | + |
| Impact | + | + |
| Corrosion Resistance | + | + |
| Thermal Shock | ++ | + |
| Thermal Insulation | ++ | + |
| Electrical Insulation | NA | NA |
Ceramic Cyclone Linings
Discover Saint-Gobain Performance Ceramics & Refractories’ extensive range of ceramic cyclone linings.
Ceramic Ductwork Linings
Discover Saint-Gobain Performance Ceramics & Refractories’ extensive range of ceramic ductwork linings.
Ceramic Chute, Bin and Hopper Linings
Discover Saint-Gobain Performance Ceramics & Refractories’ extensive range of ceramic chute, bin, and hopper linings.
Elbows, Pipes and Fittings Linings
Discover Saint-Gobain Performance Ceramics & Refractories’ extensive range of cost-effective wear resistance solutions – able to extend the service...
HAMMERfrax Wear Resistant Lining
HAMMERfrax® is a proprietary patented reaction bonded silicon carbide with noticeably better erosion/wear performance.
Saint-Gobain Performance Ceramics & Refractories frequently works with customers who have not used ceramics previously.
The company’s teams of experienced engineers will conduct a comprehensive review of all aspects of a system application, asking questions and performing a thorough evaluation to ascertain if a customer could utilize ceramics or a related material (even if Saint-Gobain Performance Ceramics & Refractories does not currently manufacture this).
A reliable, cost-effective, and robust solution is likely possible in every scenario.
A typical wear audit will either target part of the system or the entire system. Data collected includes process/operations information, wear history for each component, and wear life. A mutual NDA can be signed if required.
Review drawings and a written summary of each component evaluated are provided to the customer, along with a series of recommendations for improvement.
Impact is a very general term. More specifically, ceramics have very limited flexibility, with tension causing cracks or breakages.
Saint-Gobain Performance Ceramics & Refractories specifically designs ceramic materials to eliminate or reduce these characteristics, ensuring excellent performance.
Our team is here to guide you. Let us help you choose the best option for your needs.