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    1. Home
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    3. Total Burner Solutions
     
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    Total Burner Solutions

    Total Burner Solutions

    High temperature and industrial heating applications for material processing across industries are extremely demanding and challenged every day; constantly pressed to lower emissions, realize higher productivity and efficiencies while lowering maintenance.  

    Understanding these challenges, our engineers continuously collaborate and innovate custom built engineered ceramic products that are custom designed, co-developed and manufactured for your industrial heating applications.  

    Our solution encompasses Ceramic Single Ended Radiant Tube, Recuperator, and Thermal designs that are manufactured to fit all size and shaped radiant tubes used for direct and indirect industrial heating applications.  

     
    Ceramic Systems Burner Solutions Brochure
    Total Burner Solutions Article
    Solution by Radiant Tube Type
    Discover our solutions for radiant tubes
    Total Burner Radiant Tube, Single Ended Radiant Tube, SERT | Saint-Gobain

    Single Ended Radiant Tube

    A straight tube-in-tube design made from thin-wall ceramic and alloy material with an integral self-recuperating design.  This provides a compact design optimized for heat transfer and heat output with minimal losses. When combined with HeatCor™ recuperator, Ceramic Radiant Tubes, PyroCor™ flame tube, and 3D printed burner tips, efficiency approach 85%, 2X heat release and optimized temperature uniformity can be achieved. 

    Benefits:

    • 2X heat output with ceramic radiant tube
    • Efficiencies approaching 85% with HeatCor recuperator                   
    • Optimized temperature uniformity with PyroCor inserts                     
    • Low NOx with 3D printed burner tips
    • Straight and compact enables minimal heat loss with maximum heat output

     

     

     
    Componant Material Performance
        Throughput Energy Emissions Maintenance
    HeatCor Recuperator AMASIC® 3D STD Up to 30% energy saving, <85% efficiency NOx  <150 ppm with NOxBuster 5-10 year life

    Ceramic Radiant Tube 
    (Maximum dimension - 0.3m dia x 3.5m length)

    Silit® SKD  2X* STD STD 5-10 year life
    PyroCor FT AMASIC® 3D  <10% 5-10%  <10% improvement 50% hot spot reduction for 25% life increase
    3D Printed Burner Tip AMASIC® 3D  STD STD upto 50% reduction when combined with NOxBuster 5-10 year life
    Total Burner Radiant Tube, U-tube | Saint-Gobain

    U-TUBE

    Radiant U-tubes are an industry standard single return bend thin-wall alloy design with a modular burner and plug-in type recuperator.  This design increases surface area to burner ratio for lower cost and easy replacement and retrofit capabilities.  When combined with our thermal designs; HeatCor™ recuperator, PyroCor™ flame tube, SpyroCor® and NOxBuster® radiant tube inserts, efficiencies approaching 83%, 5-20% heat output improvements, and NOx reduction up to 50% are made possible. 

    Benefits: 

    • Efficiencies approaching 83% with HeatCor recuperator
    • Optimized temperature uniformity with PyroCor flame tube and SpyroCor radiant tube insert
    • 5-20% increased heat output with SpyroCor radiant tube insert
    • Up to 50% reduced NOx with NOxBuster radiant tube insert
    • Increased surface area to burner ratio, modular burner and plug-in type recuperator 
    • Easy retrofit design capable 
     
    Component Material Performance
    Throughput Energy Emissions Maintenance
    HeatCor  AMASIC® 3D STD Up to 30% energy saving, <85% efficiency NOx  <150 ppm with NOxBuster 5-10 year life
    PyroCor FT AMASIC® 3D <10% 5-10%  <10% improvement 50% hot spot reduction for 25% life increase
    SpyroCor AMASIC® 3D 4-10% 5%-20% 10% direct + energy 5-10 year life
    NOxBuster AMASIC® 3D STD STD up to 50% reduction 5-10 year life

     

    Total Burner Radiant Tube, W-Tube | Saint-Gobain

    W-TUBE

    Radiant W-Tubes are found in large continuous annealing and galvanizing furnaces requiring a multi-bend thin-wall design with a modular burner and plug-in type recuperator. This design maximizes surface area to burner ratio for lower cost and easy replacement and retrofit capabilities.  When combined with our thermal designs; HeatCor™ recuperator, PyroCor™ flame tube, SpyroCor® and NOxBuster® radiant tube inserts, efficiencies approaching 83%, 5-15% heat output improvements and NOx reduction up to 50% are possible to attain.  

    Benefits: 

    • Efficiencies approaching 83% with HeatCor recuperator  
    • Optimized temperature uniformity with PyroCor flame tube and SpyroCor radiant tube insert 
    • 5-15% increased heat output with SpyroCor radiant tube insert
    • Up to 50% reduced NOx with NOxBuster radiant tube insert
    • Exhaust leg recuperation with modular burner and recuperator  
    • Easy retrofit design capable 
     
    Component Material Performance
        Throughput Energy Emissions Maintenance
    HeatCor  AMASIC® 3D STD Up to -30% energy saving, >85% efficiency  NOx  <150 ppm with NOxBuster 5-10 year life
    PyroCor FT AMASIC® 3D <10% 5-10%  <10% improvement 50% hot spot reduction for 25% life increase
    SpyroCor AMASIC® 3D 4-10% 5%-20% 10% direct + energy 5-10 year life
    NOxBuster AMASIC® 3D STD STD upto 50% reduction 5-10 year life

     

    Our Products
    Discover our Ceramic System Burner products
    Ceramic System Burner Products, Ceramic Radiant Tube | Saint-Gobain

    Ceramic Radiant Tube

     

    Ceramic Radiant Tube

    The foundation for our Burner Solutions is the silicon carbide radiant tube, that offers higher productivity at lower energy consumption. Our largest ceramic single ended radiant tube is two times the size of an alloy tube and measures 3.5 m long and 300 mm diameter and withstands application temperatures up to 1380°C / 2500°F and can input up to twice as much energy as alloy radiant tubes into the furnaces. Available for straight and single-ended applications. 
     
     
    Ceramic System Burner Products, Recuperators | Saint-Gobain

    Recuperators

     
     

    Recuperators

    Our recuperator are integrated into burner systems for both direct and indirect-heating applications and fit into every type and size of radiant tube. Recuperator serves to recycle energy, and these traditional ceramic recuperators allow for efficiencies of up to 75% in more sophisticated burner systems. 
     
    Material Performance
      Throughput Energy Emissions Maintenance
    Silit® SKD STD STD 70% efficient STD NOx <150 ppm 5-10 year life over metal
     

     

     

     

     

     

     

    Ceramic System Burner Products, Flame Tubes, Diffusers | Saint-Gobain

    Flame Tubes / Diffusers

     

    Flame Tubes / Diffusers

    Flame tubes (diffusers) act as a guide for the flow of combustion and combustion gas in single-ended radiant tube applications. Our ceramic flame tubes are capable of handling significantly higher flame temperatures due to its inherent thermal properties and hence reduces maintenance and increases life.  
     

     

    Ceramic System Burner Products, PyroCor Flame Tube | Saint-Gobain

    PyroCor™ Flame Tube

     

    PyroCor™ Flame Tube

    A uniquely designed flame tube, modified and developed for use in U-tubes and W-tubes, protects the radiant tubes by eliminating hot spots caused by direct flame impingement and increases the life of the radiant tube. The spiral shape can be custom engineered to promote excellent temperature uniformity.
     
     
    Ceramic System Burner Products, Burner Nozzles | Saint-Gobain

    Burner Nozzles

     

    Burner Nozzles

     
    We provide a wide range of industrial, domestic oil or wood pellet boiler burners for direct heating. Amasic®-3D additive manufacturing, 3D printing capabilities enable us to offer burner nozzle designs of novel configurations and innovative designs to enhance performance.  
     
     

     

    Ceramic System Burner Products, HeatCor Recuperator | Saint-Gobain

    HeatCor™ Recuperator

     

    HeatCor™ Recuperator

    Saint-Gobain also possesses a heat exchanger technology, enabled by its Amasic®-3D manufacturing platform that allows recuperators and burner systems to exceed 80% efficiencies. HeatCor™ recuperator’s unique twisted channel design enables surface areas of up to three times more than traditional recuperators that fit the same footprint. 
     
    FEATURES
    • Thin-wall silicon carbide
    • Variable twist / channel cross-section
    • 3D printed end-sets
    • Novel metal-ceramic interface
    Material Performance
      Throughput Energy Emissions Maintenance
    AMASIC® 3D STD Up to 30% energy savings & 85% efficiency NOx <150 ppm with NOxBuster 5-10 year life
     
     
     
    Ceramic System Burner Products, SpyroCor Radiant Tube Inserts | Saint-Gobain

    SpyroCor® Radiant Tube Inserts

     

    SpyroCor® Radiant Tube Inserts

    These inserts can be easily retrofitted into existing radiant tubes to improve efficiency and bolster the amount of heat that the radiant tube is re-radiating into the furnace chamber. By implementing these inserts, users can experience energy savings of up to 15% or throughput improvements of up to 5%. Available for simple installation in straight, U-type, W-type, and tri-type radiant tubes. Also applicable in P-type and Double-P-type radiant tubes.
     
    FEATURES
    • Patented twist fin design
    • Absorbs heat energy
    • Re-radiates heat back into the furnace
    • 2-6% throughput improvements
    Material Performance
      Throughput Energy Emissions Maintenance
    AMASIC® 3D 4-10% 5-20% 10% direct + energy 5-10 year life
     
    Download Brochure See Success Stories
     
    Ceramic System Burner Products, NoxBuster Radiant Tube Insert | Saint-Gobain

    NOxBuster® Radiant Tube Insert

     

    NOxBuster® Radiant Tube Insert

    NOxBuster® patented design permits the recirculation of flue gases within the radiant tube. With the NOxBuster® radiant tube insert's shape, you can significantly reduce flame temperature and lower NOx emissions by up to 50%!
     
    Material Performance
      Throughput Energy Emissions Maintenance
    AMASIC® 3D STD STD up to 50% reduction 5-10 year life
     
    Industries We Serve
    Solutions customized based on your need
    Total Burner Solutions Industry, Automotive | Saint-Gobain
    Automotive
    Total Burner Solution, Automotive | Saint-Gobain

    Automotive

    METAL HEAT TREATMENT

    Energy Efficiency in Automotive Heat Treating 

     

     

    Total Burner Solutions Industry, Ceramic | Saint-Gobain
    Ceramic
    Total Burner Solution, Ceramic | Saint-Gobain

    Ceramic

    DIRECT & INDIRECT HEATING

     

    Total Burner Solutions Industry, Chemical | Saint-Gobain
    Chemical
    Total Burner Solution, Chemical | Saint-Gobain

    Chemical

    HIGH TEMPERATURE PROCESSING

     

    Total Burner Solutions Industry, Non Ferrous | Saint-Gobain
    Non Ferrous
    Total Burner Solution, Non Ferrous | Saint-Gobain

    Non Ferrous

    ALUMINIUM, ZINC, COPPER

     

    Total Burner Solutions Industry, Steel | Saint-Gobain
    Steel
    Total Burner Solution, Steel Melting | Saint-Gobain

    Steel

    CONTINIOUS ANNEALING, CONTINIOUS GALVANIZING

     

     

     

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