High temperature and industrial heating applications for material processing across industries are extremely demanding and challenged every day; constantly pressed to lower emissions, realize higher productivity and efficiencies while lowering maintenance.
Understanding these challenges, our engineers continuously collaborate and innovate custom built engineered ceramic products that are custom designed, co-developed and manufactured for your industrial heating applications.
Our solution encompasses Ceramic Single Ended Radiant Tube, Recuperator, and Thermal designs that are manufactured to fit all size and shaped radiant tubes used for direct and indirect industrial heating applications.
A straight tube-in-tube design made from thin-wall ceramic and alloy material with an integral self-recuperating design. This provides a compact design optimized for heat transfer and heat output with minimal losses. When combined with HeatCor™ recuperator, Ceramic Radiant Tubes, PyroCor™ flame tube, and 3D printed burner tips, efficiency approach 85%, 2X heat release and optimized temperature uniformity can be achieved.
Benefits:
Componant | Material | Performance | |||
---|---|---|---|---|---|
Throughput | Energy | Emissions | Maintenance | ||
HeatCor Recuperator | AMASIC® 3D | STD | Up to 30% energy saving, <85% efficiency | NOx <150 ppm with NOxBuster | 5-10 year life |
Ceramic Radiant Tube |
Silit® SKD | 2X* | STD | STD | 5-10 year life |
PyroCor FT | AMASIC® 3D | <10% | 5-10% | <10% improvement | 50% hot spot reduction for 25% life increase |
3D Printed Burner Tip | AMASIC® 3D | STD | STD | upto 50% reduction when combined with NOxBuster | 5-10 year life |
Radiant U-tubes are an industry standard single return bend thin-wall alloy design with a modular burner and plug-in type recuperator. This design increases surface area to burner ratio for lower cost and easy replacement and retrofit capabilities. When combined with our thermal designs; HeatCor™ recuperator, PyroCor™ flame tube, SpyroCor® and NOxBuster® radiant tube inserts, efficiencies approaching 83%, 5-20% heat output improvements, and NOx reduction up to 50% are made possible.
Benefits:
Component | Material | Performance | |||
---|---|---|---|---|---|
Throughput | Energy | Emissions | Maintenance | ||
HeatCor | AMASIC® 3D | STD | Up to 30% energy saving, <85% efficiency | NOx <150 ppm with NOxBuster | 5-10 year life |
PyroCor FT | AMASIC® 3D | <10% | 5-10% | <10% improvement | 50% hot spot reduction for 25% life increase |
SpyroCor | AMASIC® 3D | 4-10% | 5%-20% | 10% direct + energy | 5-10 year life |
NOxBuster | AMASIC® 3D | STD | STD | up to 50% reduction | 5-10 year life |
Radiant W-Tubes are found in large continuous annealing and galvanizing furnaces requiring a multi-bend thin-wall design with a modular burner and plug-in type recuperator. This design maximizes surface area to burner ratio for lower cost and easy replacement and retrofit capabilities. When combined with our thermal designs; HeatCor™ recuperator, PyroCor™ flame tube, SpyroCor® and NOxBuster® radiant tube inserts, efficiencies approaching 83%, 5-15% heat output improvements and NOx reduction up to 50% are possible to attain.
Benefits:
Component | Material | Performance | |||
---|---|---|---|---|---|
Throughput | Energy | Emissions | Maintenance | ||
HeatCor | AMASIC® 3D | STD | Up to -30% energy saving, >85% efficiency | NOx <150 ppm with NOxBuster | 5-10 year life |
PyroCor FT | AMASIC® 3D | <10% | 5-10% | <10% improvement | 50% hot spot reduction for 25% life increase |
SpyroCor | AMASIC® 3D | 4-10% | 5%-20% | 10% direct + energy | 5-10 year life |
NOxBuster | AMASIC® 3D | STD | STD | upto 50% reduction | 5-10 year life |
Material | Performance | |||
---|---|---|---|---|
Throughput | Energy | Emissions | Maintenance | |
Silit® SKD | STD | STD 70% efficient | STD NOx <150 ppm | 5-10 year life over metal |
Material | Performance | |||
---|---|---|---|---|
Throughput | Energy | Emissions | Maintenance | |
AMASIC® 3D | STD | Up to 30% energy savings & 85% efficiency | NOx <150 ppm with NOxBuster | 5-10 year life |
Material | Performance | |||
---|---|---|---|---|
Throughput | Energy | Emissions | Maintenance | |
AMASIC® 3D | 4-10% | 5-20% | 10% direct + energy | 5-10 year life |
Material | Performance | |||
---|---|---|---|---|
Throughput | Energy | Emissions | Maintenance | |
AMASIC® 3D | STD | STD | up to 50% reduction | 5-10 year life |
DIRECT & INDIRECT HEATING
HIGH TEMPERATURE PROCESSING
ALUMINIUM, ZINC, COPPER
CONTINIOUS ANNEALING, CONTINIOUS GALVANIZING
CAN'T FIND WHAT YOU'RE LOOKING FOR?
Please contact us for more information