Hot stamping, or press hardening, is an established process used in automotive manufacturing to produce high-strength structural parts from thin sheet metal. The objective is to thermally-induce chemical changes in the metal at extremely high temperatures while forming it into the desired profile. This enables the fabrication of complex shapes with exceptional strength-to-weight ratios while all-but eliminating undesired phenomena like spring back.
Silicon carbide is the perfect material for processing automobile parts via hot stamping processes. It is chemically inert, enabling direct contact with sheet metals of various alloying compositions at in-process temperatures approaching 900°C. This is supported by high-temperature stability and thermal conductivity. Furthermore, with appropriate formation and bonding, silicon carbide ceramics can be generated in low-density shapes. This manifold of high-performance properties makes silicon carbide the natural choice for low weight structural elements demanding high dimensional stability across changing temperatures and complex loads: hot stamping, for example.