T-Clip® PRO tile system in Refrax® TOP for Waste to Energy boiler

Waste-to-Energy Refractory Solution with T-Clip® PRO, Increased Efficiency and Durability

Overview

Waste-to-Energy (WTE) facilities convert household waste into clean energy.
They needed a resilient refractory solution to withstand the severe conditions within their combustion chambers to reduce damage & eliminate costly downtime.

Challenge

olching.JPG

Saint-Gobain Performance Ceramics & Refractories’ T-Clip® PRO tile system was successfully implemented at this facility within the combustion chamber and first pass. 
With its durable, high-performance design, T-Clip® PRO has proven highly effective at withstanding the aggressive conditions.
After initial installation tiles have remained intact, showing exceptional durability and performance long after their old system would have failed.
Our client continues to steadily increase T-Clip® PRO system in their boiler reducing costly breakdowns & reducing the need for costly outages. 
Our system has also now incorporated the curved nose tiles shown in the image, further enhancing the long life capability for the client.

Our Solution T-Clip® PRO Tile System
image 2

Saint-Gobain Performance Ceramics & Refractories’ T-Clip® PRO tile system was successfully implemented on the plant’s combustion walls and first pass. With its durable, high-performance design, T-Clip® PRO has proven effective in withstanding the aggressive conditions in the WTE plant. After the initial installation in 2021, the tiles have remained intact, showing exceptional durability and performance.
Benefits
1.png
Extended Durability
Significantly longer service life in high-stress zones.
2.png
Reduced Downtime
Less frequent replacements and maintenance requirements.
3.png
Lower Maintenance Costs
Reduced need for annual repairs, especially in critical areas.
 
4.png
Enhanced Reliability
Consistent performance under variable load conditions.
5.png
Improved Efficiency
Increased uptime and overall plant efficiency.
 

Result Summary

The T-Clip® PRO system has impressed the WTE plant operators, particularly at the ignition roof, where it has reduced both the time and cost of annual repairs. Our refractory solution has effectively increased the plant's operational reliability, proving to be a valuable asset in sustaining waste-to-energy operations.

Learn more about T-Clip® PRO for Waste-to-Energy Applications

Patterns