Ironmaking production begins with the reduction process, where the iron ore reacts with the carbon sources (coke) inside the blast furnace.
Belly and Bosh Products
In addition to alkali and zinc attack, the occurrence of molten iron and slag calls for SiAlON bonded materials – either the silicon carbide Sicanit® AI3 or the corundum-based Coranit 3S. The final decision depends on thermal conductivity requirement - low, to save energy, or high, to ensure a protective covering.
| Blast Furnace Area | Materials Solutions | |||
| Upper stack | Refrax 20 SBF Nitride bonded Silicon Carbide Mortar SiC P / Carbofrax 8S |
SiC 85P Silicon Carbide Base Mortar SiC P |
MS2R High Alumina |
MS6 High Alumina Mortar Coral, Mortar, 336 |
| Lower stack | Refrax 20 SBF Nitride bonded Silicon Carbide Mortar SiC P / Carbofrax 8S |
SiC 85P Silicon Carbide Base Mortar SiC P |
MS2R High Alumina Mortar Coral, Mortar AL 100 S or FP, 336 |
Sicanit Al3 Silicon Carbide Base Sialon Bond Improved alkali and oxydation resistance Mortar SiC P / Carbofrax 8S |
| Bosh and Belly | Refrax 20 SBF Nitride bonded Silicon Carbide Mortar SiC P / Carbofrax 8S |
Sicanit Al3 Silicon Carbide Base Sialon Bond Improved alkali and oxydation resistance Mortar Sic P / Carbofrax 8S |
Coranit 3S High Alumina Corundum Sialon bond Low thermal conductivity Mortar 336 |
|
| Tuyere belt | MonoCoral High Alumina Precast Ultra-Low Cement Corundum Big Block Mortar 336
|
MonoGuard High Alumina Precast no cement big block Increased Iron and Slag resistance, high strength and stability Max. recommended temperature: 1800 °C Mortar 336 |
Sicanit TB Silicon Carbide Base Sialon Bond Brick assembly Mortar SiC P |
|
| Hearth | Coranit AL High Alumina Corundum Sialon bond Iron/Slag Corrosion resistant, good Abrasion and Alkali Corrosion Resistance Mortar 337 |
Coranit SlagR High Alumina Corundum Sialon bond 3rd generation Improved Mechanical Stability; better Slag & Iron and excellent Abrasion Resisitance Mortar 337 |
||
| Ceramic Pad | MS4F High Alumina Iron resistant and stable Mortar Coral, Mortar 336 |
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